| Impacts | Al. Low Carbon Steel<30 PTS Cu Alloy | Highest mechanical properties both in Al. and Steel | Surface Finish 16-125 RA Tolerances .005" Range L/D Ratios 8:1 Al. 4:1 Steel Multiple Wall Thickness Thinner Walls than forgings and castings |
| Castings | Many options porosity is a problem for strength; surface finish; machining and conductivity | Lowest mechanical properties | Surface finish Die 16-125 Ra; Sand 250-1000 Ra Tolerances; Die .015" Range; Sand .060" Range More complex shapes than impacts |
| Forgings | Same as impacts plus; med and high carbon steels; titanium; stainless steel | Higher carbon steels provide superior hardness specs lower mechanical properties than impacts | Surface finish 63-500 Ra tolerances .060" Range > tolerances = higher machining costs more complex shapes than impacts |
| Stampings & Deep Draws | Al. low med carbon steel & stainless steel | Mechanical properties lower than impacts by 10% | Surface finish , /-16 Ra tolerances .010" Range L/D ratios 2-3:1 range limited wall variation more complex shapes than impacts |

Material Options Material Specs Design Geometry & Tolerances
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