Impacts Al. Low Carbon Steel<30 PTS Cu Alloy Highest mechanical properties both in Al. and Steel Surface Finish 16-125 RA Tolerances .005" Range L/D Ratios 8:1 Al. 4:1 Steel Multiple Wall Thickness Thinner Walls than forgings and castings
Castings Many options porosity is a problem for strength; surface finish; machining and conductivity Lowest mechanical properties Surface finish Die 16-125 Ra; Sand 250-1000 Ra Tolerances; Die .015" Range; Sand .060" Range More complex shapes than impacts
Forgings Same as impacts plus; med and high carbon steels; titanium; stainless steel Higher carbon steels provide superior hardness specs lower mechanical properties than impacts Surface finish 63-500 Ra tolerances .060" Range > tolerances = higher machining costs more complex shapes than impacts
Stampings & Deep Draws Al. low med carbon steel & stainless steel Mechanical properties lower than impacts by 10% Surface finish , /-16 Ra tolerances .010" Range L/D ratios 2-3:1 range limited wall variation more complex shapes than impacts

 


 

 

 

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   Material Options                      Material Specs                  Design Geometry & Tolerances

                           

Impact vs Deep Draws
Impact vs Castings

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Impact vs Forgings
Impact vs Stampings
Impact vs Sub-Assemblies